Safe by Design: Handling Rubber Process Oils and Plasticisers Responsibly

In industrial environments where rubber process oils and plasticisers are routinely used, safety is not just a compliance measure—it is a fundamental part of operational integrity. These substances play a vital role in enhancing the flexibility, workability, and durability of rubber and plastic products. However, their handling, storage, and application require meticulous safety protocols to ensure worker wellbeing and environmental protection.

Understanding the Nature of the Chemicals

Rubber process oils and plasticisers can vary widely in composition, with some formulations containing aromatic hydrocarbons, esters, or phthalates. While many modern variants are manufactured with reduced toxicity, prolonged or improper exposure can still pose risks such as skin irritation, respiratory issues, and even long-term health effects. It is essential that handlers are trained to recognise Material Safety Data Sheet (MSDS) information and understand the implications of each compound they work with.


Personal Protective Equipment (PPE)

The cornerstone of safe handling begins with adequate personal protection. Gloves resistant to chemical permeation, safety goggles, protective overalls, and, where necessary, respiratory masks should be standard-issue equipment. Ensuring PPE is well-fitted and routinely inspected reduces the likelihood of direct contact or inhalation of vapours.


Storage and Ventilation

Rubber oils and plasticisers should be stored in cool, dry, and well-ventilated areas, away from direct sunlight and incompatible materials such as strong oxidisers. Proper labelling and sealed containers prevent accidental spills and cross-contamination. Ventilation systems in working areas must ensure sufficient air exchange to prevent vapour accumulation, particularly when large volumes are being used.


Spill Response and Waste Disposal

Despite precautions, spills may occur. Quick response with appropriate absorbents and spill kits is crucial. Employees should be trained in first-aid measures and emergency procedures, including evacuation and fire suppression if necessary. Used oils and contaminated materials must be disposed of in accordance with local environmental regulations, avoiding entry into drainage systems or soil.


Training and Culture

Ultimately, fostering a culture of safety—where staff feel responsible for their environment and one another—is key. Regular safety drills, updates to procedures, and transparent reporting systems are the backbone of an incident-free workplace.

When handled with care and attention, rubber process oils and plasticisers continue to support industrial innovation without compromising on safety.

Source - https://witmansgroup.com/safety-measures-when-handling-rubber-process-oils-and-plasticisers/